Guide :Saws : 4000 - 07 Electric Table Saws

Bosch 4000 table saw won't work

I attempted to repair my bosch 4000 table saw, which would not work at all. I took out the brushes and blew the motor out with air. then I put the brushes back in and it worked but was bogging down on its own with out a load on it. So I inspected the brushes and they were pritty worn. I bought new brushes (same as old ones) and put them in. Now the saw doesn't work at all. It has power but does nothing. what do you suppose the problem is? should i take apart the motor and clean it? what do you recommend?

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Suggested Questions And Answer :

Bosch 4000 table saw won't work

OK sounds like you are handy. You have electric to the brush tubes? (first unplug saw to test) If yes then I would remove the brushes to see if they were making contact with the commutator. Does the blade spin freely? If not you might have a bearing problem. I would again use air after removing the brushes and then reinsert making sure they seat on the armature. If still nothing then if you are comfortable I would pull the motor housing. But before pulling go to Bosch Tools website and downloading a breakdown of your saw. Let me know if I can help
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Smoking My Bosch 4000 table saw will start smoking enough to fill the room when using it on pretty much any wood. I does not smell like electrical burning and the smoke is very thick. The smoke comes from the bottom of the unit through the front area. The saw cuts the wood just fine during this smoking. I just need it to do so with out the smoking. It is under a year old and I do not use it very much at all. I am doing some remodeling to my own home and not working professionally with it. Any help or insight is greatly appreciated. Bobby

Couple things I would look for first the condition of the blade do you see any buildup around the teeth like something has burnt on it. Also look into the area around the blade under the table (unplug saw first) to make sure that something hasn't dropped into it rubbing blade causing smoke. Also turn the blade by hand to make sure turning freely. The smoke could possibly be coming from a bearing. If it less than a year old Bosch has a pretty good warranty and you might look into that also. Let me know and I will dig deeper into it.
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Bosch 4000 DIY 5-6 years old - My saw was working fine and then slowed up, I turned it off and the blade would not move freely, and I did smell a little burn. I took it to a Bosch service, and they told me they couldn't get the armature out and it would cost me $430 for a new motor. I am willing to work on it, to see if I can fit it, if you have some advice.

The reason they couldnt get the armature out is the field has probably melted around it a little. BUT not to worry. Remove the motor housing and with the assembly remove the brush caps. Turn the fan slightly and you will see 2 usually phillips screws that hold the field in the motor housing, remove them and then you can GENTLY tap the armature and field out of the housing, after you get it out a bit you will have to remove the wires from the field to the brush holders. After removing inspect the motor housing for damage from the heat. You will have to buy a new field and armature, and brushes. When replacing the armature make sure to replace the bearings. If you need any more assistance let me know and I will try and help.
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Bosch table saw was working. When I went to make another cut I turned on the saw and nothing happened.

Did you press the reset button? check the plug and check the breaker.
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My tablesaw wont speed up and run. Bosch 4000 ten inch. It makes a klunk and starts to turn and slowly speeds up until its running, but still makes a knocking sound

Is it spinning the blade at all? If it is then it is unlikely to be an electrical fault. Have you considered a motor bearing fault? If the motor bearings are worn, it could turn freely by hand, but when powered up it would stutter and stall. The motor is basically a big electro-magnet so if the armature has enough lateral movement, when it is magnetized it could rub against the stator. If the machine is buzzing, but not spinning the blade it is more than likely going to be caused by a faulty capacitor as this is the component that gives the motor the initial 'kick' in the right direction to get it spinning.
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Bosch 4000 table saw will not start. I changed the switch and still won't start, not even a sound. The saw is relatively new, and the outlet works. What should I try next?

A real Weakness of this saw is sawdust and debri entering the cooling ports of the motor causing intermittent contact of brushes which damages the motor speed control board ($40.00). Don't ever operate this saw with out a vacuum saw dust extraction system. Also when you replace the Speed control board also replace the Brushes ($6.00). It helps extend the operational life of the motor components to blow out the contaminants regularly with compressed air through the motor cooling ports (turn off saw first).You can bypass the speed control board (if you want to disable this wonderful engineering feature by attaching black and white power wires directly to the black and white wires to motor.
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Not working - Bosch 4000 - 07 Electric Table Saws

There are various causes of failure but the checks should be carried out in this order, you will probably need a continuity meter or multimeter to trace continuity from the plug to the motor:Check overload circuit breaker on saw hasn't tripped. This may need a couple of minutes to cool down.If plug is rewireable check for loose screws at plug pin terminals, loose fuses etc.Wires in power flex breaking, usually at plug or where flex enters machine.Faulty on / off switch or loose spade terminals on switches or faulty relay on switch.Worn out brushes.Armature or field coils of motor going open circuit.
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Bosch 4000 table saw wont power on

The field is notorious for failing in these tools - If you remove the cap on the field housing you can access the field wires - check to see if you have continuity through the field windings. To further investigate 1) Remove the brushes and inspect them for excessive wear or chipping (If they look burnt or are chipped the armature is suspect) 2) Remove the 4 screws holding the field assembly to the saw frame 3) Pull the field off and inspect the armature (especially the commutator (copper segments the brushes ride on) for burnt or raised segments or windings.
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My saw was working fine yesterday, and today it will not turn on. the motor wont even kick a lttle, i flip the on switch and nothing.

With a volt meter See if you are getting 110 volts to the switch and then see if your getting ower from the switch to motor.
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